China U300BD High Voltage Cap and Pin Type Anti-Fog Glass Isolator Toughened Double Shed Glass Electric Insulator Manufacturer, Suppliers

300kN IEC Standard Electrical Glass Insulator U300BD (UG300B/195/480D) Double-Shed Type Glass Insulators for High Voltage Lines

U300 High Voltage Cap and Pin Type Anti-Fog Glass Insulator Isolator Toughened Double Shed Glass Electric Insulator

Two-Winged Glass Suspension Insulators

Product Description

Product Information

U300BD Glass Insulator
  • Model: U300BD
  • U - Refers To Disc Suspension Insulator
  • 300 - Indicates a rated Mechanical failing load of 300kN
  • B - For Ball And Socket Type
  • D - For Double Shed profile glass Insulator
  • 320 - Indicates that the diameter of the insulator disc is 320mm.
  • 195 - Indicates that the height of the insulator structure is 195mm.
  • 480 - Indicates that the creepage distance of the insulator is 480mm.

  • Type: External shed profile Toughened Suspension Type
  • Rated mechanical load: 300kn (about 30 tons)
  • Purpose: primarily used in high-voltage transmission lines in areas with heavy pollution or humid, rainy conditions. Their double-shed design effectively enhances anti-pollution flashover performance, ensuring stable operation of the power system.

  • The product model is in accordance with IEC60383-1:1993, MOD / GB/T1001.1
  • The connection structure is in accordance with GB/T4056-2008(IEC60120:1984,MOD) and BS 3288 part lll.
  • According to customer requirements, the locking pin can be either W-pin or R-pin.
  • If there is no special instruction, R pin is used for U300B.

Product Drawing

U70BLD External Double-shed Type Glass Insulators Drawing

Product Parameters

IEC designation U300BD
Mechanical failing load kN 300
Nominal Diameter D mm 320
Nominal Spacing P mm 195
Creepage distance L mm 480
Socket coupling mm 24
Wet power frequency withstand voltage kv 45
Dry lightning impulse withstand voltage kv 130
Power frequency puncture voltage kv 130
Radio interference voltage(10kV 1MHz) μv 50
Corona visual test P/C kv 18/22
Power frequency electric arc voltage ka 0.12s/20ka
Impulse puncture voltage P.U 2.8
Net weight per unit kg 11

Suspension Insulator Components

Suspension Insulator Components Diagram

Suspension insulators consist of the following elements:

  • One dielectric made of toughened glass with the appropriate properties and shape for the environmental conditions in which it must function.
  • One hot-dip galvanized nodular or ductile malleable cast iron cap.
  • One hot-dip galvanized forged steel pin.
  • The cap and pin are assembled on the glass piece using aluminous cement with the appropriate properties to withstand the thermomechanical efforts.

Lastly, the insulator cap has a stainless steel or phosphor bronze locking device (split pin) which secures the coupling of the units.

Similarly, the pins may be protected using an anti-corrosion zinc sleeve (sacrificial anode), when requested. This zinc sleeve is strongly recommended for insulators which are going to be used in lines with heavy pollution.

Glass Insulator Shell Cross-Section

Under long-term electrical stress, contaminants can trigger local arcs, leading to insulator surface carbonization (electrocorrosion). Enough creep distance to disperse the strength of the electric field, reduce the risk of local discharge and extend the life.

Glass Insulator Shell Cross-Section Details

Product Display

Product Display 1
Product Display 2

Frequently Asked Questions (FAQ)

What does the designation "U300BD" represent?
"U" stands for Disc Suspension Insulator; "300" indicates a rated mechanical failing load of 300kN; "B" indicates the Ball and Socket connection type; and "D" represents the Double Shed profile glass design.
What are the primary dimensions of the U300BD insulator?
The U300BD insulator has a nominal diameter (D) of 320mm, a nominal spacing (P) of 195mm, and a creepage distance (L) of 480mm.
Where is the double-shed glass insulator typically used?
It is primarily designed for high-voltage transmission lines operating in areas with heavy environmental pollution or in humid, rainy climates, where its double-shed design effectively enhances anti-pollution flashover performance.
Which manufacturing and connection standards does this insulator comply with?
The product model complies with IEC60383-1:1993 and GB/T1001.1. Its connection structure complies with GB/T4056-2008 (IEC60120:1984, MOD) and BS 3288 Part III.
What components make up the suspension insulator assembly?
It consists of a toughened glass dielectric body, a hot-dip galvanized nodular or ductile malleable cast iron cap, a hot-dip galvanized forged steel pin, and a stainless steel or phosphor bronze locking split pin. These are secured together using high-strength aluminous cement.
Why is a zinc sleeve option recommended for the insulator pin?
An anti-corrosion zinc sleeve (sacrificial anode) is highly recommended for transmission lines located in heavy pollution areas to protect the forged steel pin from severe electrocorrosion and environmental degradation.

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