Wholesale Glass Insulator U70bs Manufacturer & Supplier

High-Strength Toughened Glass Suspension Insulators for Global Extra-High Voltage (EHV) and Ultra-High Voltage (UHV) Transmission Infrastructures.

Deep Technical Overview: The U70BS Glass Insulator

The U70BS toughened glass suspension insulator is a foundational component of modern power grids, engineered specifically to support electrical conductors on high-voltage transmission lines. Under the designation U70BS, the "U" denotes utility suspension application, "70" specifies the mechanical failing load of 70 kN, and "BS" defines the standard ball-and-socket coupling configuration conforming to international IEC guidelines.

Toughened glass provides unique structural and maintenance advantages. It exhibits a high compressive residual surface stress from the tempering process, which prevents micro-cracks from propagating. In the rare event of electrical or mechanical failure, the glass dielectric shell shatters completely into tiny fragments (known as "shattered glass shells" or "shattered caps"). This provides clear, visual identification for line maintenance crews during helicopter or drone surveillance, eliminating the need for expensive, time-consuming diagnostic testing.

QOCI Insulator Innovation and Manufacturing
QOCI Manufacturing Plant

About Jiangxi QOCI Electric Co. Ltd

Founded in December 2002 with a registered capital of 508 million Yuan, Jiangxi QOCI Electric Co. Ltd is a leading force in high-voltage power transmission line manufacturing. Our state-of-the-art facility in the Industrial Park of Luxi County, Pingxiang, Jiangxi Province, covers an extensive area of 100 mu (70,000 square meters).

By integrating raw material synthesis, precision molding, automated oxygen-fuel glass melting, and strict high-voltage testing protocols, we serve power grids globally, actively participating in the expansion of green energy transmission structures.

70,000+
Plant Area (m²)
39,000
Annual Output (Tons)
53+
Engineering Technicians
26+
Invention & New Patents

Global Grid Trends & Toughened Glass Dominance

The transmission line environment is evolving rapidly. Discover the macroeconomic and environmental drivers steering utilities toward glass insulations.

Grid Resilience Under Climate Extremes

Unprecedented thermal fluctuations and high wind loads require insulators to offer zero-aging mechanical capabilities. Tempered glass retains its tensile strength over a span of 50+ years, resisting micro-fractures under heavy structural stresses.

Optimizing Operational Expenditures (OpEx)

Unlike composite (polymeric) insulators that suffer from UV degradation, moisture tracking, and require diagnostic line inspection tools, toughened glass insulators offer the ultimate diagnostic ease: if the shell is intact, it is electrically sound.

Eco-friendly Recyclability

As transmission utilities globally adhere to strict environmental targets, the clean composition of glass (silica, soda ash, limestone) is 100% recyclable. This represents a significant ESG improvement over carbon-heavy end-of-life composite compounds.

Custom Profiles for Specialized Environmental Applications

From industrial salt fog to hyper-arid desert corridors, we engineer glass profiles that match your regional environmental challenges.

Standard Profile

Designed with shallow, well-spaced ribs that promote wind and rain self-cleaning. The leakage distance exceeds baseline IEC 60305 dimensions, ensuring high performance in low-to-medium pollution zones.

Anti-Fog / Fog Type Profile

Characterized by long, deeply recessed ribs that prevent droplet bridging. Boasting a leakage distance/spacing ratio of 3.2, it is highly suited for marine shorelines and heavily polluted industrial clusters.

Open Profile (Desert Type)

Eliminates traditional under-ribs while expanding disc diameter. This prevents sand and dust accumulation under high-wind desert scenarios and circumvents the classic problem of winter ice bridging.

External Shed Profile

Features dual external ribs that minimize particulate settlement. It provides the high creepage distance of an anti-pollution design while utilizing wind flow for effective natural self-cleaning.

Triple-Shed Type

A specialized design featuring three separate, tiered umbrella discs. This design extends the creepage path, providing stable electrical insulation over ultra-high-voltage (UHV) spans in damp regions.

RTV Silicone Coated Glass

Combines the mechanical reliability of toughened glass with the hydrophobic properties of Room Temperature Vulcanized (RTV) silicone. This coating eliminates the need for periodic cleaning in high-contamination sites.

Global Hot-Sale High Voltage Glass Insulators

Our top-selling products engineered for heavy-duty transmission lines globally, optimized for mechanical strength and extended creepage performance.

U100BLP (146/320/550)

Featuring a 146mm spacing, 320mm disc diameter, and 550mm creepage distance. Perfect for extreme anti-pollution environments.

U100BLP (146/280/450)

A versatile utility choice offering a 450mm creepage path. Balances mechanical load rating with weight properties.

U100BSP (127/280/450)

Optimized with a shorter 127mm spacing height, allowing higher insulator density per string without exceeding tower clearances.

U120BLP (146/280/450)

High mechanical failing load rating of 120 kN, optimized for high tension and crossing spans under heavy wind and ice loads.

U120BSP (127/280/450)

Engineered for high tension applications with space constraints, maintaining 120 kN mechanical integrity.

U70BLP (146/320/550)

Classic 70 kN profile combined with an extended 550mm creepage distance. Suitable for coastal high voltage grids.

U70C (146/255/320)

Standard profile suspension insulator, designed for regional substations and medium voltage networks.

U70BSP (127/280/450)

70 kN design incorporating anti-pollution sheds, matching the requirements of urban utility expansion.

State-of-the-Art Factory and Process Control

Quality is the foundation of electrical safety. Our manufacturing lines run automated control systems to ensure zero-defect output.

Forming Press
Forming Press
Precision Molding
Forming Press
Automated Mixer
Mixer
High Voltage Testing Area
High Voltage Test
Quality Raw Materials
Production Raw Materials
Total Oxygen Kiln
Total Oxygen Kiln

Procurement Requirements & Macro-Grid Compliance

Global power grid developers and engineering contractors (EPCs) face strict compliance environments. Procuring wholesale high-voltage components requires validation against KEMA, CESI, and national laboratories certifications.

Whether constructing a 500kV AC line across high-altitude mountainous areas or designing a HVDC transmission link through salty coastal fog, components must provide long-term service without breakdown. Our design provides mechanical stability and high leakage paths, lowering overhead maintenance costs.

Geographic Adaptability Scenarios Power Systems and Special Environments

Technological Roadmap: The Future of Smart Transmission

In the coming years, global transmission grids will undergo structural changes due to renewable energy integration. We are focusing on key development vectors:

  • RTV Coating Formulations: R&D efforts to increase coating durability to match the 50-year service life of glass.
  • Sensory Grid Integration: Developing smart caps embedded with thermal and structural load sensors to monitor line conditions in real-time.
  • Zero-Carbon Manufacturing: Implementing electric and hydrogen heating in glass-melting kilns to lower emission metrics.
Scenario of Power Grid Functional Requirements Special Industry Application Scenarios

Global Qualification & Certifications

Our quality management systems are certified under international standards to guarantee performance safety.

ISO Certification 1
ISO Certification 2
ISO Certification 3
Insulator Test Certification 1
Insulator Test Certification 2
ISO Certification 4
Quality Compliance Certificate 1
Quality Compliance Certificate 2

Expert Q&A (FAQ): Glass Insulator Selection & Procurement

Expert answers addressing the primary concerns of grid engineers, procurement directors, and EPC managers.

What are the primary differences between U70BS and other mechanical ratings?
The U70BS indicates a minimum electromechanical failing load of 70 kN under tensile testing. Other variants like the U100BS, U120B, or U160BL represent higher mechanical load capabilities (100 kN, 120 kN, and 160 kN respectively) designed to support heavier conductors, longer line spans, or accommodate environmental forces like heavy wind and ice loads.
Why is toughened glass preferred over porcelain in EHV/UHV lines?
Toughened glass features a thermal pre-stress layer that makes it highly resistant to micro-crack propagation. Unlike porcelain, which can develop internal micro-fractures over time and requires specialized testing, damaged glass shells shatter instantly into harmless crumbs while maintaining their core mechanical integrity. This allows maintenance crews to easily identify damaged units during visually-conducted drone inspections.
How does RTV silicone coating improve glass insulator performance?
Room Temperature Vulcanized (RTV) silicone coatings add hydrophobic performance to the glass surface. This coating causes water to bead and run off, preventing dry band arcing and leakage currents in coastal (salt fog) or heavy industrial pollution regions, significantly reducing grid washing maintenance cycles.
Which quality standards do your glass insulators comply with?
All our glass suspension insulators are manufactured and tested in compliance with IEC 60305, IEC 60383, ANSI C29.2, and BS 137 standards. Testing covers thermal shock resistance, electromechanical failure testing, steep-front wave impulse testing, and radio interference testing.

News & Global Exhibition Profile

Stay informed about our latest technical publications, organizational advancements, and global energy exhibition participation.

Enlit Africa Exhibition
May 15, 2026

Join QOCI ELECTRIC to participate in Enlit Africa

As the global energy transition accelerates, the importance of electricity, renewable energy, and energy storage technologies is becoming increasingly clear. Meet us at Enlit Africa to discuss transmission solutions.

May 10, 2026

China's Insulator Technology: A Mature Portfolio

Having withstood extreme environmental conditions including icing, high altitude, pollution, earthquakes, and typhoons, China's insulator industry has proven its engineering capabilities globally.

April 22, 2026

Join QOCI ELECTRIC at IEEE PES T&D Conference & Exposition

On behalf of our team, we encourage you to join us at IEEE PES T&D Conference & Exposition 2026, the powerhouse industry event showcasing high-voltage innovations.

December 30, 2025

QOCI Electric will attend The 11th Iraq Energy Exhibition

QOCI Electric, a leading global supplier of power equipment and high voltage line solutions, officially confirmed participation to support Middle Eastern transmission system reconstructions.

Our Strategic Supply Partners

Collaborating with global power grid authorities, regional utility partners, and heavy raw material suppliers.