High-Quality 100kn Toughened Glass Insulator Suspension Tension Disc Insulator Anti-Pollution Manufacturer, Factory

High Voltage Line Toughened Glass Suspension Insulator 100 kN Anti-Pollution IEC Standard Isolators Toughened Glass Disc

Product Description

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Product Information

U100BLP Glass Insulator
  • Model: U100BLP
  • U: Refers to Disc Suspension Insulator
  • 100: Indicates a rated Mechanical failing load of 100kN
  • B: For Ball and Socket type connection
  • L: For Long steel feet configuration
  • P: For Anti-Pollution type toughened glass insulator

  • 280: Indicates a disc diameter of 280mm (320mm options available).
  • 146: Indicates a structural height of 146mm.
  • 450: Indicates a creepage distance of 450mm (550mm options available).
  • Type: Anti-Pollution Profile Toughened Suspension Type
  • Rated Mechanical Load: 100kN (approximately 10 tons)
  • Application: Insulation support for medium and high voltage transmission lines and substation equipment across various climates.
Compliance & Standards:
  • Product model in accordance with IEC60383-1:1993 / GB/T1001.1
  • Connection structure follows GB/T4056-2008 (IEC60120:1984) and BS 3288 Part III.
  • Locking Pin: W-pin (standard for U100BP) or R-pin available upon request.
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Technical Drawing

U100BLP Technical Drawing
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Technical Parameters

Designation Unit U100BLP U100BLP1
Mechanical failing load kN 100 100
Nominal Diameter (D) mm 280 320
Nominal Spacing (P) mm 146 146
Creepage distance (L) mm 450 550
Socket coupling mm 16 16
Wet power frequency withstand voltage kV 50 55
Dry lightning impulse withstand voltage kV 125 140
Power frequency puncture voltage kV 130 130
Radio interference voltage (10kV 1MHz) Ξv 50 50
Corona visual test P/C kV 18/22 18/22
Power frequency electric arc voltage kA 0.12S/20kA 0.12S/20kA
Impulse puncture voltage P.U 2.8 2.8
Net weight per unit kg 5.8 9.2
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Suspension Insulator Components

Insulator Components

Key Element Breakdown:

  • Dielectric: Toughened glass with specialized properties for environmental durability.
  • Cap: Hot-dip galvanized nodular or ductile malleable cast iron.
  • Pin: Hot-dip galvanized forged steel.
  • Assembly: Cap and pin are secured to the glass using high-strength aluminous cement.
  • Locking Device: Stainless steel or phosphor bronze split pin (W-pin or R-pin).
  • Corrosion Protection: Optional sacrificial zinc sleeve for the pin, recommended for heavy pollution areas.
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Glass Insulator Cross-Section

Under long-term electrical stress, contaminants can trigger local arcs, leading to surface carbonization (electrocorrosion). The design provides sufficient creepage distance to disperse electric field strength, reducing discharge risks and extending service life.

Cross-section analysis
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Product Display

U100BLP Photo 1
U100BLP Photo 2

Frequently Asked Questions

What does the "100" in the U100BLP model represent?
The number 100 indicates that the insulator has a rated mechanical failing load of 100kN, which is equivalent to approximately 10 tons of force.
Why is the "Anti-Pollution" type (P) recommended?
The anti-pollution type features a specialized profile and extended creepage distance (450mm-550mm) to disperse electric field strength and prevent local arc discharges in environments with high contamination.
What materials are used for the metal components?
The cap is made of hot-dip galvanized nodular or ductile malleable cast iron, while the pin is made of hot-dip galvanized forged steel for maximum durability and corrosion resistance.
Can these insulators be used in coastal areas with high salt spray?
Yes, these insulators are suitable for such conditions. For extreme pollution, we recommend the version with a sacrificial zinc sleeve on the pin to provide additional anti-corrosion protection.
What locking mechanism is standard for these units?
The standard locking mechanism for the U100BP series is the W-pin, although R-pins can be supplied based on specific customer requirements.
Which international standards do these products comply with?
Our products comply with IEC60383-1:1993, GB/T1001.1 for general models, and IEC60120/BS 3288 for connection structures.

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